Mechanical Design Engineer

Job Description & Skill Requirement:

• Concentrating on mechanical engineering conceptual design for complete Automotive Electro-Mechanical / Mechatronic products

• Access Product design experience example: Push Button controller, Display products with Haptic and Touch Screen sensors product design is preferred.

• Having experience in Light pipe / Light guide component design, multi-shot plastic & rubber injection molded part design and metal die-cast molded part design for the product design.

• Finalizing the design of product, stack ups, manufacturing drawings with appropriate material, process of manufacturing, assembly sequence, overall, all packaging of electronic Printed Circuit Boards (PCB) Keep-in / out under mechanical housings/enclosures for the complete product design.

• Make a study & understand the customer specifications to meet the product standard & performance

• Sketching & creating A-class styling curves and surfaces to meet customer Studio product image using CREO CAD software tool preferred

• Performing surface quality check reports & neutral model to get approval from Customer studio expertise

• Creating components, assembly structure and BOM split-up based on overall product dimensions & specifications using CREO CAD software tool

• Following up mechanical design guidelines and do quality check as per design check list.

• Clear understanding on FEA, Plastic Injection mold flow analysis & Lighting simulation CAE reports to interpret the result for design changes and improvement.

• Participating in design review meetings & share ideas with Design for failure mode and effective analysis (DFMEA), Design for manufacturing (DFM) meetings and working with design improvement change process.

• Creating 2D engineering manufacturing drawings with appropriate application of geometric dimensioning & tolerances (GD&T) for components & assembly levels.

• Calculating Tolerance stack-up loops diagrams and perform analysis with applied GD&T to validate critical design failure functions & apply changes to the improvement of design failure's either with correcting tolerances, process, material etc. & with appropriate engineering principle.

• Working with Wind-chill online server tool to back up the design data like CAD, drawings, Stack up, FEA, mold flow, clearance & interference analysis, surface quality analysis reports as project database control & management.

• Finalizing the design of product for prototype kick off based up on design review meetings & approvals.

• Working with validating the component & assembly levels checks & parameters to meet customer engineering specifications for the product design with various levels of test procedures.

• Conducting design reviews & changes for prototype improvement of overall product functionality.

• Participating, interpreting test results and will conduct design reviews for the design improvement developed to solve the failures observed.

• Working with finalization of complete product based up of production volume requirements for Production kick-off

• Working with fixture design for complete product based up of various test set up procedures.

• Reviewing the dimensional inspects reports & stack-up to approve parts for product production build.

• Develop design studies and new design concepts for new mechanism projects.

• Develops CAD models for entire mechanism assemblies with minimal direction from engineering.

Skills and Expertise:

* Conceptual design

* CREO CAD expetise preferred

* Automotive Electro-Mechanical / Mechatronic products

* Vehicle Interior or exterior Access or HMI Product design CAD development

* Push Button controller products

* Display products with Haptic and Touch Screen sensors

* Light pipe design

* Multi-shot plastic part design

* Rubber molded part design

* Metal die-cast molded part design

*A-class styling

* GD&T

* Tolerance stack-up

* Wind-chill

* Packaging studies